Optimization of the process parameters in rice mill using Response surface methodology (RSM)
Article Main
Abstract
Objective of the current study was to analyze a wooden plank used as a loading ramp to perform manual handling task with a view to redesign and develop the new one for agriculture. Developed ramp was more wide, static and non slippery than the wooden plank. For this purpose experiments were conducted on a group of 10 experienced manual handlers in the KLA rice mill of Rudrapur Block, district Udhamsingh Nagar, Uttarakhand, India. The reliability and validity of the developed, modern loading ramp was assessed by using response surface methodology in terms of change in MSD, heart rate and VO2 max. Therefore RSM was applied to optimize the operating parameters of ramp such as load weight, height of ramp and time. As per Box Behenken design total 17 experiments were carried out. Each parameter was varied over three levels as load weight of 40, 50 and 60 kg., height of ramp 3, 4 and 5 feet, and the time viz. 3, 4 and 5 min. ANOVA test and coefficient of determination (R2) were applied. In result it was observed that use of developed pant loading ramp was able to reduce heart rate of selected respondent’s from 135.4 beats/min. to 126.76 beats/min., MSD from 85.45 to 22.80 % and VO2 max from 39.45 to 34L/min.
Article Details
Article Details
Ergonomics, Musculoskeletal disorders, Volume of oxygen uptake
Edlich, R.F., Hudson, M.A., Buschbacher, R.M., Winters, K.L., Britt, L.D., Cox, M.J., Becker, D.G., McLaughlin, J.K., Gubler, K.D. and Zomerschoe, T.S. et al. (2005). Devastating injuries in healthcare workers: Description of the crisis and legislative solution to the epidemic of back injury from patient lifting. Journal of Long Term Effects of Medical Implants, 15: 225-241.
Genaidy, A. M.; Christensen, D.M.; Nogiates, C. and Deraireh, N. (2003). What is heavy? Journal of Ergonomics, 41 (4): 420-432.
Health and Safety Authority. (2007). HSA summary of injury illness and fatality statistics 2005-2006.
Health and Safety Review. (2007). OIB figures suggest accidents increasing. January/February.
Hoozemans, M.J., van der B, A.J., Frings, D.M.H., van Dijk, F.J. and van der Woude, L.H. (1998). Pushing and pulling in relation to musculoskeletal disorders: A review of risk factors. Journal of Ergonomics, 41: 757-781.
Kardborn, A. (1998). Inter-organizational participation and user focus in a large-scale product development programme: The Swedish hand tool project. International Journal of Industrial Ergonomisc, 21: 369-381.
Koivunen, M.R. (1994). Actor Tools: tools for user interface modeling, developing and analysis.
Kumar, S. (1994). A conceptual model of overexertion, safety and risk of injury in occupational settings. Human Factors, 36: 197-209.
Kuorinka, A. et al. (1987). Participation in workplace design with reference to low back pain: a case for the improvement of the police patrol car. Ergonomics, 37 (7):1131-1136.
Natarajan, U., Periyanan, P.R. and Yang, S.H. (2011). Multipleresponse optimization for microend milling process using response surface methodology ;The international Journal of advanced Manufacturing Technolgy, 56 (1-4) 177.
National Institute for Occupational Safety and Health (NIOSH). (1997). Work-related musculoskeletal disorders (NIOSH Facts, document No. 705005). Washington, DC, USA; NIOSH.
Pheasant, S.T. (1996). Body space: anthropometry, ergonomics and design of work, 2nd edition, Taylor & Francis, London.
Pishgar S.H. Komleh, Keyhan I.A., Mostofi, M.R., Sarkariand, A. and Jafari (2012). Application of Response Surface Methodology for Optimization of Picker- Husker Harvesting Losses in Corn Seed. Iranica Journal of Energy & Environment 3 (2): 134-142.
Rai, A. (2012). Ergonomic evaluation of conventional and improved methods of aonla priking. Unpublished M.Sc. Thesis, Deptt. of Family Resource Management, CCS Haryana Agriculture University Hisar, India.
Sampaio, F.C., Defaveri, D., Mantovani, H.C., Passos, F.M.L., Perego, P. and Converti, A. (2006). Use of response surface methodology for optimization of xylitol production by the new yeast strain debaryomyces hansenii UFV-170. Journal of Food Engineering, 76: 376-86.
Sperling, L., Dahlman, S., Wikström, L., Kilbom, Å. and Kadefors, R. (1993). A cube model for the classification of work with hand tools and the formulation of functional requirements. Journal of Applied Ergonomics, 24 (3): 212-230.
This work is licensed under Attribution-NonCommercial 4.0 International (CC BY-NC 4.0) © Author (s)